I've spent most of the past four evenings trying to solve the crossover problem once and for all. A mistake I made last time was not writing down the final radius and arc values. Tonight I finally succeeded, after 2.5 hours of solid work. I had to adjust the arc of the curve onto the lift hill because I noticed this was off by one degree! So the final values are as follows:
Curve onto the lift: 197 degrees
TA1: 265 degrees
Crossover: 53 degrees with a 77 foot radius.
On the actual plan, TA1 is 260 degrees and the crossover is 50 degrees with a 72 foot radius. It is hard to know how much of the difference was caused by Church or his draftsman screwing up versus the curve generator being somewhat approximate.
For the photo below, I wanted to test the clearance between TA1 and the internal fan curve of TA3 once the track was banked. Last time I built up these two curves their catwalks intersected to a dangerous degree through TA3's exit, as shown in my first post on page 5. It turns out I was missing 2 feet of track on course 2 which runs into TA3. Given that in both cases I built course 2 very roughly it is possible that this discrepancy will sort itself out in due course. If not, well, there's a piece of 2 foot long track I can simply insert. Note that for the experiment I banked both tracks to 55 degrees to cause as much interference as possible. TA1 has a maximum banking of 56 degrees, so this was close enough.